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Briefly explain what the Central Limit Theorem has to do with control charts.

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The CLT underlies the distribu...

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The steeper an OC curve, the better it discriminates between good and bad lots.

A) True
B) False

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Which of the following statements about acceptance sampling is true?


A) The steeper an OC curve, the better it discriminates between good and bad lots.
B) Acceptance sampling removes all defective items.
C) Acceptance sampling of incoming lots is replacing statistical process control at the supplier.
D) Acceptance sampling occurs continuously along the assembly line.
E) All of the above are true.

F) C) and D)
G) A) and B)

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A manager wants to build 3-sigma control limits for a process. The target value for the mean of the process is 10 units, and the standard deviation of the process is 6. If samples of size 9 are to be taken, the UCL and LCL will be


A) -8 and 28
B) 16 and 4
C) 12 and 8
D) 4 and 16
E) 8 and 12

F) A) and D)
G) B) and D)

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In the table below are selected values for the OC curve for the acceptance sampling plan n=210, c=6. Upon failed inspection, defective items are replaced. Calculate the AOQ for each data point. (You may assume that the population is much larger than the sample.) Plot the AOQ curve. At approximately what population defective rate is the AOQ at its worst? Explain how this happens. How well does this plan meet the specifications of AQL=0.015, α=0.05; LTPD=0.05, β=0.10? Discuss. In the table below are selected values for the OC curve for the acceptance sampling plan n=210, c=6. Upon failed inspection, defective items are replaced. Calculate the AOQ for each data point. (You may assume that the population is much larger than the sample.) Plot the AOQ curve. At approximately what population defective rate is the AOQ at its worst? Explain how this happens. How well does this plan meet the specifications of AQL=0.015, α=0.05; LTPD=0.05, β=0.10? Discuss.

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The plan meets the α...

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When a lot has been accepted by acceptance sampling, we know that


A) it has more defects than existed before the sampling
B) it has had all its defects removed by 100% inspection
C) it will have the same defect percentage as the LTPD
D) it has no defects present
E) All of the above are false.

F) None of the above
G) B) and E)

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X-bar charts are used when we are sampling attributes.

A) True
B) False

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What do the terms producer's risk and consumer's risk mean?

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Producer's risk: the risk of r...

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A local manufacturer supplies you with parts, and you would like to install a quality monitoring system at his factory for these parts. Historically, the defect rate for these parts has been 1.25 percent (You've observed this from your acceptance sampling procedures, which you would like to discontinue). Develop ± 3σ control limits for this process. Assume the sample size will be 200 items.

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p-bar is 0.0125; the standard error of t...

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Average outgoing quality (AOQ) usually


A) worsens with inspection
B) stays the same with inspection
C) improves with inspection
D) may either improve or worsen with inspection
E) is the average quality before inspection

F) C) and D)
G) B) and C)

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Acceptance sampling accepts or rejects an entire lot based on the information contained in the sample.

A) True
B) False

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The higher the process capability ratio, the greater the likelihood that process will be within design specifications.

A) True
B) False

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A run test is used


A) to examine variability in acceptance sampling plans
B) in acceptance sampling to establish control
C) to examine points in a control chart to check for natural variability
D) to examine points in a control chart to check for nonrandom variability
E) none of the above

F) A) and B)
G) A) and C)

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To set To set   -chart upper and lower control limits, one must know the process central line, which is the A)  average of the sample means B)  total number of defects in the population C)  percent defects in the population D)  size of the population E)  average range -chart upper and lower control limits, one must know the process central line, which is the


A) average of the sample means
B) total number of defects in the population
C) percent defects in the population
D) size of the population
E) average range

F) A) and B)
G) B) and C)

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A process range chart illustrates the amount of variation within the samples.

A) True
B) False

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The __________ is a quality control chart used to control the number of defects per unit of output.

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Acceptance sampling


A) may involve inspectors taking random samples (or batches) of finished products and measuring them against predetermined standards
B) may involve inspectors taking random samples (or batches) of incoming raw materials and measuring them against predetermined standards
C) is more economical than 100% inspection
D) may be either of a variable or attribute type, although attribute inspection is more common in the business environment
E) All of the above are true.

F) A) and D)
G) A) and E)

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The local newspaper receives several complaints per day about typographic errors. Over a seven-day period, the publisher has received calls from readers reporting the following number of errors: 4, 3, 2, 6, 7, 3, and 9. Based on these data alone, what type of control chart(s) should the publisher use?


A) p-chart
B) c-chart
C) The local newspaper receives several complaints per day about typographic errors. Over a seven-day period, the publisher has received calls from readers reporting the following number of errors: 4, 3, 2, 6, 7, 3, and 9. Based on these data alone, what type of control chart(s)  should the publisher use? A)  p-chart B)  c-chart C)    -chart D)  R-chart E)    - and R-charts -chart
D) R-chart
E) The local newspaper receives several complaints per day about typographic errors. Over a seven-day period, the publisher has received calls from readers reporting the following number of errors: 4, 3, 2, 6, 7, 3, and 9. Based on these data alone, what type of control chart(s)  should the publisher use? A)  p-chart B)  c-chart C)    -chart D)  R-chart E)    - and R-charts - and R-charts

F) A) and E)
G) A) and D)

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Some degree of variability is present in almost all processes.

A) True
B) False

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A department chair wants to monitor the percentage of failing students in classes in her department. Each class had an enrollment of 50 students last spring. The number of failing students in the 10 classes offered that term were 1, 4, 2, 0, 0, 0, 0, 0, 0, and 3, respectively. Compute the control limits for a p-chart at the 95% confidence level. Is the process in control?

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From Table S6.2, the z-value = 1.96.
The...

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